EA824 4.0TFSIAir-to-Air Intercooler

UNLEASH THE BEAST WITH AIR-TO-AIR

Transform your Audi C7 platform (S6/S7/RS6/RS7) with Power Division’s Air-to-Air Intercooler Conversion Kit — engineered for high-power builds pushing beyond the limits of the factory setup. Say goodbye to the heat-soak-prone water-to-air architecture. Our meticulously crafted air-to-air system is the most comprehensive and aggressive conversion kit on the market, replacing the entire OEM configuration with a high-performance setup tested on builds producing over 1100 HP.

• Key features:

  - Replaces factory water-to-air system with efficient air-to-air cooling

  - 80 custom-developed components

  - Huge drop in IATs

  - Zero heat soak even after multiple pulls

  - Works with radar, night vision, AC & tow hook

  - Tested on over 1100HP

• Set Includes:

  - Replacement condenser

  - Air-to-air intercooler

  - Fan mounting frame

  - Reinforced silicone hoses

  - CNC machined throttle body adapter

  - Cast charging pipes

  - Replacement tow hook

  - Mounting materials

THE COMPLETE CONVERSION

This isn’t just a core swap — it’s a ground-up reinvention of your cooling system. Our Air-to-Air Intercooler Conversion Kit is made up of over 80 precisely engineered components, each chosen to ensure the cleanest install possible while retaining full vehicle functionality. From factory radar and night vision systems to tow hook compatibility — everything stays. Every element has been meticulously crafted to serve a purpose. Our reinforced multi-layer silicone hoses are built to handle extreme pressure and temperature, ensuring long-term durability under full load. The CNC-machined throttle body adapter guarantees a precise fit and optimal airflow transition between components. The set also includes cast charging pipes, a custom fan mounting frame, the full assortment of mounting accessories, and a replacement tow hook specifically designed to work with the new layout.

TEMPERATURES UNDER CONTROL

Heat soak is the silent killer of performance. Our tests show that while the OEM setup allows temps to rise beyond 69°C when paired with a software tune, our conversion keeps intake temps as low as 33°C, even under full load. That means more power, longer pulls, and less stress on your engine. What’s more—our testing revealed that the intercooler alone, when paired with a software tune, produced an additional +80 HP over a software-only setup. That’s pure power unlocked through superior cooling efficiency.